Complex Manufacturers

Multi-Level BOMs

Multi-Plant Networks

When plans break, manufacturing orchestration takes over.

Pelico coordinates execution by anticipating material coverage risk across complex BOMs, recommending recovery actions, and keeping teams aligned in real time—without the firefighting.

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Man smiling with hands on hips in a modern factory with workers assembling machinery and digital icons overlay.

Improve OTD

Increase throughput

Secure revenue

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The execution gap is wider than ever

A late part. A quality hold. A demand change. In a matter of minutes, the perfect plan no longer reflects reality.

Material coverage shifts, clear-to-build erodes, and teams fall out of sync, driving backlogs, cost overruns, and missed customer commitments.

The execution gap is the mismatch between plan and reality—where performance breaks down. And it can’t be closed with spreadsheets, ERP exports, or siloed workflows.

Solution

A single operational truth to close the execution gap

Pelico turns S&OE from a manual process into an execution system, aligning teams on real-time material coverage and readiness across multi-level BOMs and plants.

On top of that foundation, specialized AI agents continuously anticipate material coverage risk, evaluate recovery options against KPIs, and orchestrate cross-functional actions across procurement, production, and customer service, with humans in the loop.

Teams stay aligned on what is clear to build and which actions protect delivery as conditions change, forming the basis for manufacturing orchestration at scale.

Explore our platform

Flowchart of Pelico Manufacturing Orchestration Platform showing S&OP setting intent, S&OE adapting to reality, Day-to-Day Execution staying on track, and ERP recording transactions.

How it works

From data to decisions to coordinated action, in one platform

Pelico’s orchestration engine turns complex, interdependent manufacturing data into proactive, coordinated execution. Here’s how.

Connect

Unify, clean, and enrich data across suppliers, production, inventory, quality, maintenance, and customers into a single real-time view of operations spanning all plants and systems.

Dashboard screen for Pelico welcoming Tim Smith with notifications showing 2 alerts about new part shortage and supplier delay for Hydraulic Pump 42635, with a button to check details.

Anticipate

See how disruptions ripple across multi-level BOMs. Pelico surfaces what builds, deliveries, and revenue are at risk when a part is late, a quality issue occurs, or capacity shifts.

Dashboard screen from Pelico showing control valve parts with suppliers and weekly production data in a line of balance format.

Simulate

Compare recovery options like alternates, stock transfers, resequencing, or supplier trade-offs. Simulate their impact on OTD, backlog, and revenue instantly, with agents recommending the best paths forward.

PELiCO dashboard showing stock transfer opportunities with plant 3254 and projected stock 16, and quality notes listing pre-liberation, anomalies, derogation with status icons and serial numbers.

Collaborate

Align supply, planning, production, and quality teams around one shared operational truth. Agents maintain full context so functions stay synchronized as priorities and constraints change.

Screenshot of PELiCO software displaying escalated object details including part Heat Shield, assembly site info, blocking date today highlighted, and communication comments on supply and production status with resolution dates.

Act

Assign actions, update plans, notify partners, or let specialized agents carry out defined steps, enabling closed-loop execution.

Work order management interface showing a single work order with missing parts, planned start and end dates, and assigned personnel, with an open calendar date picker set to October 2, 2025.